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Services

Control system design for machines and production lines

We design control systems for new machines and upgrade the controls of machines and lines that are already running. Each solution is matched to the process, the technical requirements and the way your plant will operate it.

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Control cabinet with frequency inverters — control system design

What the service involves

A good control system is more than a program that works. The machine has to run safely and predictably, and maintenance staff need to understand quickly what is happening when something goes wrong. That is why every project starts with understanding the process and how the machine will be used day to day.

Our designs take technical requirements and industry standards into account. We look at automation not only from the technology side but also practically: with servicing and operation in mind.

Scope of the service

  • Process and requirements analysis: what the machine has to do, the conditions it works in and the output you expect.
  • Control concept: how tasks are split between the controller, inputs and outputs, drives, communication and safety components.
  • New machines and upgrades: control systems for new machines as well as for machines and lines already in operation.
  • One contractor: the design can be combined with control cabinet manufacturing and PLC programming.

How we work

  1. Consultation. We get to know the machine, the process and the result you want to achieve.
  2. Proposed solution. We prepare a concept and the scope of work. The schedule is agreed individually once we have reviewed your requirements.
  3. Delivery. Once you approve, we carry out the project.
  4. Commissioning. We commission the solution on site and hand it over for operation.
  5. Post-deployment support. We provide technical support and service after the project is complete.

What to prepare for your enquiry

The more we know at the start, the faster we can agree the scope of work. It helps to have:

  • a short description of the machine or process and the result you want to achieve,
  • any documentation you already have: schematics, an I/O list, photos of the existing cabinet,
  • details of the controllers, drives and robots in use (makes and models),
  • the expected timeline and project location.

Don’t have everything? No problem — we will work out the rest together.

Why Futari Automation

  • From concept to commissioningDesign, control cabinet, software and commissioning can all come from one place, with no responsibility passed between contractors.
  • Production experienceOur team has more than a decade of experience working for international manufacturing companies.
  • Built for operationWe design solutions with later servicing and the day-to-day work of maintenance teams in mind.
  • Across PolandWe are based near Ostrołęka and deliver projects throughout the country.

Frequently asked questions

Do you upgrade control systems on older machines?

Yes. We design and implement control systems for both new and existing machines and industrial lines.

How long does a control system design take?

It depends on the complexity of the machine. We agree the exact schedule individually after reviewing your requirements.

Can you also build the cabinet and write the program?

Yes. Within a single project we can prepare the design, build the control cabinet, program the PLC and commission the whole system.

Let’s talk about your project

Describe the machine, the process and the result you want to achieve. We will get back to you and suggest the next steps.

Discuss your project